Project Purpose

Design and execution of a rotary table for assembling wooden pallets.

Project Description

The project requirements were as follows:

  • 0-180 degrees of table rotation
  • Approximate weight of the assembly, including pallets: 100 kg (maximum)
  • Gearmotor with encoder + brake
  • Rotation time: 5 seconds/rotation for 180 degrees
  • Controlled by PLC
  • Use of a frequency converter

Following the configurations, our colleagues developed the following configuration:

  • Gearmotor: 1 x G500-B450
  • Motor: 1 x M550-P80/M4
  • Converter: 1 x I950-C0.75/400-3
  • Electromechanical Brake: 1 x Spring-applied brake 08 / 8.00 Nm
  • Feedback: 1 x Incremental encoder IG1024-5V-T
  • Brake Resistor: 1 x ERBM390R100W

Due to the shape of the table, the moment of inertia will influence the power required for the gearmotor to rotate the table. Therefore, a higher-power gearmotor, specifically 0.75 kW, provides a power reserve in case the weight exceeds 100 kg.

Lenze Product Codes::
  • Gearmotor: 17064454 – G50BB145MSAK3N1C – M55BP080M045EFECC
  • Converter: I95AE175F1AV10Z0QR

 

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